Technical proposal for Installating Vacuum Glass Lifter Robot (VGL 600)
Keyword:Vacuum Glass Lifter Robot Time:2020-4-20 23:53:48
Technical proposal for Installation Robot VGL 600 (front driven)
Profile:
The machine featured of battery powered which make sure that the machine could be applied for glass plate or curtain installation indoors or out doors without cable connection, it was driven by front wheels with mechanism differential axle, the wheel has special big pattern for rough condition floor. The machine contained hydraulic system, which provided powerful strength for lifting, extension, tilting and side moving, with sensible mechanical valve, all hydraulic cylinder moving speed could be sensible, which could be helpful for fine positioning during installation processing.
Main Specifications:
1. Maximum load: 600kg while the arm back to end, 300kg while the arm full extended
2. Maximum lifting height: 3300mm from ground to the centre of the suction frame
3. Moving: automatically moving, speed control by manual roller sensibly
4. Lifting control: with hydraulic ram, controlled by manual mechanism valve sensibly
5. Extension control: with hydraulic ram, controlled by manual mechanism valve sensibly, maximum extension distance 600mm, maximum extension distance from the front wheel to the suction pads was 1310mm( the ram in parallel with ground)
6. Tilting control: with hydraulic ram, controlled by manual mechanism valve sensibly, the maximum tilting degree near to 135 degree
7. Rotation control: with hydraulic rotator for endless rotation
8. Side moving: with hydraulic ram, controlled by manual mechanism valve sensibly, 75mm for both sides, totally 150mm
9. Side turning: By manual, with a spring lock for positioning, the maximum rotation was 180 degree, 90 degree for both sides
10. Self weight: about 920kg with counterweight, 600kg without counterweight
11. Overload sensor: A micro switch mounted on steering bracket, used as detecting part for overload, the extension and lifting function will be locked while the sensor activated
12. Power: DC 24V
13. Driven unit: the rear wheels driven with DC motor worked as driven unit as well as for turning
14. Wheels: 400mm*180mm *2, PU filled tyre in both front and rear
15. Driven unit power: AC 24V brush-less motor, .2.2KW
16. Hydraulic station power:0.8KW
17. Battery: 12V,100A*2
18. Maximum working period: about 20 Hours
19. Charging power:110-220V
20. Charging time: about 5 hours
21. Vacuum system: Dual pump and dual system
22. The suction frame sized of 1800mm(L) and 800mm(W)
23. Wired remote control: A proportional valve with a amplifier as speed control unit for glass fine positioning
Over-load sensor:
Main components in each vacuum system:
1. Vacuum Pump: CV-35, DC 24V, maximum vacuum flow 35L/minute, maximum vacuum pressure -85kpa
2. 6 of suction pads of dia.300 mm, integrated made of aluminum body with NBR, the suction pads were designed with buffer spring on upper and lower, mounted on the cross beam with retainer
3. The safety tank was designed independently, and a Non-return valve mounted safe tank to ensure a long keeping time.
4. A “Red-Green” vacuum meter mounted in front of device.
5. A Digital vacuum switch to detect the vacuum level, the switch control the vacuum starting/stopping point for power save, the preset parameter of switch was starting at -60kpa, pausing at -70kpa.
6. A of 3/2 way hand switch slide valve in each vacuum system that used for manual controlling the “Suction-Release”
7. The Red-green vacuum meter mount in front of the operator to make sure the vacuum system status in sight
8. The device has an integrated warning unit EW0 with acoustic signal. if the vacuum drops below 60% a howler starts.
9. Red-Green light mounted on electric box for showing device working status, red for alarm, and green for power through, in case the power failure or vacuum level drops down below the required level 60%, the warning system will start automatically with sound and light.
The lifter was designed for transportation or handling the materials at:
Max.carrying capacity: 400kg at vertical (60% vacuum level)
Package:
Price: $21,500.00 (with default wired control)
Terms of Payment: 30% advance and balance upon copy of BL
Terms of Delivery: FOB china
Delivery time: Approx. 5 weeks after receipt of order
The spare parts as repair pack:
No | Parts name | Model | Qty |
1 | Hydraulic sealing for lifting | Dia.63mm | 2 |
2 | Hydraulic sealing for extension | Dia.50mm | 2 |
3 | Hydraulic sealing for tilting | Dia.63mm | 2 |
4 | Hydraulic sealing for side shift | Dia.40mm | 2 |
5 | Vacuum system relay | HHC68A | 1 |
6 | Hydraulic pump relay | Iskra 24/ 150A | 1 |
7 | Fuses for main controller | RT28-32/16A | 2 |
8 | Fuses for vacuum system | FS-101/10A | 2 |
9 | Fuses for hydraulic pump | FS-101/10A | 2 |
We can make remote control for Vacuum Glass Lifter Robot, which need an additional cost of 1800 USD. Pls check photo below
Site photos of Vacuum Glass Lifter Robot
We can use deep thread tyre (large thread tyre) below, It has better grip but lower wearing.
Operation video of Vacuum Glass Lifter robot: https://youtu.be/kgtRAGCupsA
Packing size: 7.1 CBM (2600mm*1400mm*1950mm L*W*H)
Customer: in the budget it is not distinguished that the movements are all automatic, rotation, tilt, inclination, you can send it to the mail. thank you
can you send me a photo or a video of the robot in which the electrical rotation can be seen?
RAMHOIST: See below more operation video of vacuum glass lifter robot: