Uht Program-Controlled Complete Sets of Plate Style Ultra High Temperature Instant Sterilization Equipment

Keyword:UHT   Time:2019-10-21 22:33:32

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 Product name: UHT Sterilizing Unit

Automation:

Automatic

Principle:

Rotary

Structure:

Tubular

Operation:

Continuous

Type:

Pressure Steam Sterilization Equipments,Ultra High Temperature                

Milk Uht Sterilizermotor Power:

1.5-3kw

Material:

Ss304/316

Small Milk Uht Sterilizer:

500L Per Hour, 1000L Per 1500L/H  to 4000L/H

Steam Pressure:

Depending on The Capacity

Sterilizing Holding Time:

4 to 6seconds

 Function: High Temperature Sterilizer
 Sterilizing Temperature: High Temperature, 115 Degree to 135degree
 Packing: Wooden Box
 LCD Display: With LCD Display
 Ultra High Temperature Alarm: Yes
 Sterilization Information Recording and Printing: No
 Material: SUS304/316 Stainless Steel
 Medical Devices Ad. Approval No. Yes
 Medical Device Regulatory Type:  No
 Medical Devices Reg./Record No. Yes
 HS Code:  8479820090

Condition: New
Model Number: SN-UHT1000, UHT2000, UHT5000
Usage: Contineous Sterilizer for Milk, Juice, Beverage, Wine, Diary Product
Voltage: 380V/220V
Power(W): 10Kw-700Kw
Weight: 3t-15t
Dimension(L*W*H): 2970mm*1200mm*1458mm
Certification: CE ISO
Processing Types: Instant super high temperature sterilizer
Warranty: 1 Year
Control system: PLC
Application:  Dairy, Juice, Jam, Paste, Food Liquid
Advantage: High Efficiency
After-sales Service Provided: Engineers available to service machinery overseas
Process: Thermal Processing
Sterilization type: Pasteurized or Ultra-high-temperature sterilization
Temperature Control: Manual / Semi-Auto / Automatic

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Introduction:
Automatic plate type sterilizer is designed for dairy product, fruit juice, beverage or similar liquid materials. The material  through sterilization and cooling to extend the shelf life. Can be customized according to the needs of users for different materials and different process requirements, different designs to meet the technical requirements, with a variety  of security protection measures and high temperature alarm, low temperature backflow function. It's widely used to sterilizing the dairy products, yogurt, soy milk, sterilized milk, ice cream, tea drinks, purified water, juice drinks, functional beverages, vegetable protein drinks, carbonated beverages, syrups, beer, wine, wine, soy sauce, vinegar, etc. 

There are two different types:
1. Automatic plate type sterilizer, Milk Plate sterilizer, UHT plate sterilizer machine for beer, beverage

2.UHT Coil Pipe Sterilizer /Sterilization For Milk, Coil Pipe UHT Sterilizer, Tubular Ultra-high Temperature Sterilizer (UHT)

Plate Type Sterilizing Machine:
 Plate type sterilization  machine is suitable for the liquid materials such as fruit juice, tea beverage, dairy products, beer, health drinks, etc. Control can be realized by setting control panel or just through computer which can be easily connected.

The machine adopts UHT Processing method, makes the  liquid dairy beverage and juice etc strictly sterilized, then into aseptic package,with the sterilization temperatture 137 degree, warm keeping time 3-5s. so to keep the original nutrition, color and flavour of the beverage and diry, this machine with the advantage of high heat recycle, compact and fine structure, and temperature control. Outputting material temperature, and cool package. Capacity 1-10T controling way semi-automatic, full automatic (PLC controling, touch screen).

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 UHT Plate type Sterilizer is PLC controlled, with optional capacity from 1t/hr to 15t/hr. The system work in aseptic section and normal section, for the technical requirements of filling at low temperature, normal temperature and high temperature. The seven-section heat exchanger ensures minimum consumption of energy, and perfect design of CIP and SIP satisfies the demand of cleaning and sterilization. Ultra-high temperature water is employed as the media for the heating of materials and temperature adjustment of filling exit, featuring high accuracy.

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The plate type whole set sterilizing equipment adopts the heat transfer principle and the law of thermodynamics.

Heat is always transferred spontaneously from a high temperature object to a low temperature one.

When temperature difference exists in two fluids there must have heat transfer.
During the process of forced convection heat transfer between the two fluids with temperature difference, as the surface of heat transfer plate adopts the optimized design of corrugated structure, the heat exchanging rate can reach 92%.

Even if the flow velocity of fluids is below renault permitted value, the fluid between plates still makesthree-dimensienal movement which will cause the liquid to form turbulent movement, so as to reduce the heat resistance of the verges of plates and intensify the heat transfer efficiency.

Main Features:
 1. Raw materials and heating medium have passed in their sealed system non-contact heat exchange to achieve heating, ensure materials health and safety. 
 2. Sterilization time is short, ensures that the material nutrients are not destroyed. Good heat transfer effect, high heat recovery rate, less energy consumption.
 3. Simple structure, easy to clean, easy operation, low maintenance costs. Major control components, valves and fittings are made of imported parts, long service life.
 4. Continuous production makes short sterilization time. 
 5. Due to short heating time, quality products available. 
 6. Ultra high temperature makes ideal sterilization effect. 
 7. Linked with centrifugal pump and high-pressure homogenizer, application range is wide, and is suitable for high viscosity materials sterilization. 
 8. The heat exchanger in design can utilize waste heat, so that the steam consumption is small.

Main Description: 
Ultra High Temperature Flash Sterilizer adopts casing structure, owns the characteristics such as high efficiency, energy saving and simple operation. Due to the short heated time, nutrition loss is small, so it is widely used in fresh milk, soybean milk, fruit juice, beverage, soy sauce, wine, ice cream paste and other fluid materials such as soymilk, fluid drugs. If the homogenizer is set together, it can also be used for high viscosity materials such as sugar beets and condensed milk and so on. 
Main Principle: 
The general material into the heat exchange device through the centrifugal pump to get preheating, then after the high temperature barrel which is full of high pressure, the material is rapidly heated to the sterilization temperature and maintains for about 3seconds, the microorganism and enzymes are kills quickly. After getting out the high temperature barrel, the materials cool down by heat exchanging with cold materials, so the temperature is generally low than 65° C. If the next process needs to increase temperature, it can be done by adjusting the angle globe valve or circulation. Otherwise, cooling water should be access to low the discharge temperature. The discharge is controlled by throttle valve. Under a certain pressure, this valve can maintain the boiling point higher than highest temperature. Adjust this valve when normal production, the driving force from the pump overcome the spring pressure to form backpressure, and thus to control flow. Surely, it should be all open when cleaning this sterilization machine. Circular storage tank can be used for the preparation of acid and alkali solution, and clean the coil fouling in the inner wall effectively. Because adopting the stainless steel triplet cock, the flow can be adjusted suitably. 

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 This system adopts UHT processing method, makes the liquid dairy beverage and juice etc strictly sterilized, then into asepsis package, with the sterilization temperature: 135º C-140º C.
 warm keeping time: 3-5S, so to keep the original nutrition, colour and flavour of the beverage and dairy, This machine is of the advantages of high heat recycle, compact and fine structure, and temperature control. Outputting material temperature, and cool package.
 Capacity: 1-10T
 Controlling way: Half-automatic, completely automatic (PLC controlling, touch view)

 1-The sterilizer is composed of four layer sleeving pipe or multi-pipe. Heat exchanger. Stepless speed change conveying pump, holder, closed water barrel, superheating water generator, frame, controller etc.
 
 2-Includes heating section, sterilizing section and cooling section. Tube group has the features of simple structure and small resistance.
 
 3-The heating-holding section has reasonable structure to guarantee the temperature stability and security of products
 
 4-There is superheating water and cooling water channel during the cleaning which can avoid the scaling.
 
 5-Adopting the method of superheating water heating to improve the heat effect.
 
 6-LCD monitor, automatic PLC system, multi-stage recorder to record important temperature.
 
 7-Italy valves, SIEMENS and OMRON electrical components, the PLC monitor can indicate every parameter directly to inspect it in time easily and guarantee the stability of running.

Model

UHT-1

UHT-2

UHT-3

Product capacityT/h

1

2

3

Heat exchanging area m2

16

26

38

Materal inlet temperature ºC 

5

5

5

Materal inlet temperature ºC

5

5

5

Sterilizing temperature

137

137

137

137Warmkeeping timeS

4

4

4

Ice water temperature ºC 

1

1

1

Ice water cos T/h

3

4

6

Jiont size mm

φ 25

φ 38

φ 38

Weight kg

980

1080

1160

Size mm

1500 * 1500 
     * 2000

1900 * 1800 
     * 2200

1900 * 1800
     * 2200

 

Tubular type UHT sterilizer
applicable to heating, sterilization, heat preservation and cooling etc. technology requirements of fresh milk, fruit beverage and alcohol etc. heat sensitive liquids.

Tubular type UHT sterilizer Main features:

compact structure, small land area, high heat recovery, good effect of energy saving and consumption reduction, as well as simple operation.

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 The equipment adopts multiple-tube type, the multiple tube consist of many parallel small tubes, then connect many section multiple tubes. Each segment called a lift, the inner tube of every lift connected by U type tube, the outer tube connected by branch pipe. Material flow in the inner tube, the heating medium reverse flow in the outside tube, through the inner wall to heat transfer. The qty and diameter in each shell and tube can change, to meet the quality of the material and requirement of heat. The inside and outside of the tube adopt unique set of floating head and double seal design, to avoid the dangerous of pollution, it is convenient to open the pipeline to repair and inspect at the same time, it also can bear high pressure, the maximum allowable pressure can reach 100bar.

UHT4-7[UHT pipe wind-round type sterilizing machine (auto)].jpg

During the working process of the equipment, the product is in a completely closed system to produce, no secondary pollution; combine the direction of flow in the pipe design, to avoid the
qty of the end(such as T shape connection) and consider the thermal effect, mechanical effect, interfacial active effect of  the cleaning, so as to improve the security and cleaning effect. It equipped with alarm and fault handling system, it can effectively put an end to unqualified products output. In addition, the equipment is signal chain with the filling machine, to prevent the wrong operation of filling material, ensure the quality of the product.

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Coil type UHT
 The milk feeding temperature about 16 centigrade,
 The milk sterilized temperature about 115 centigrade to 135 centigrade adjustable depending on the temperature of the steam
 This system, work automatically and when users  start the valve
 The milk or juice after sterilized temperature is about 45 to 65 centigrade, this temperature depends on the cold water or running water's temperature
 1: Easy operation & maintenance
 2: Stable performance
 3: Long life span
 4: Advanced technology from abroad
 This system adopts UHT processing method, makes the liquid dairy beverage and juice etc strictly sterilized, then into asepsis package, with the sterilization temperature: 135º C-140º C.
 warm keeping time: 3-5S, so to keep the original  nutrition, colour and flavour of the beverage and dairy, This machine is of the advantages of high heat recycle, compact and fine structure, and temperature control. Outputting material temperature, and cool package.
 Capacity: 1-10T
 Controlling way: Half-automatic, completely automatic (PLC controlling, touch view

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1-The sterilizer is composed of four layer sleeving pipe or multi-pipe. Heat exchanger. Stepless speed change conveying pump, holder, closed water barrel, superheating water generator, frame, controller etc.
 2-Includes heating section, sterilizing section and cooling section. Tube group has the features of simple structure and small resistance.
 3-The heating-holding section has reasonable structure to guarantee the temperature stability and security of products
 4-There is superheating water and cooling water channel during the cleaning which can avoid the scaling.
 5-Adopting the method of superheating water heating to improve the heat effect. 

 UHT4-16(Auto Tubular Sterilizer).jpg

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UHT4-20(Tubular Sterilizer).jpg